Browsing by Author "Chang, Bo-Jie"

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Continuous blade coating for multi-layer large-area organic light-emitting diode and solar cell
(2011-11-01)
Chen, Chun-Yu
;
Chang, Hao-Wen
;
Chang, Yu-Fan
;
Chang, Bo-Jie
;
Lin, Yuan-Sheng
A continuous roll-to-roll compatible blade-coating method for multi-layers of general organic semiconductors is developed. Dissolution of the underlying film during coating is prevented by simultaneously applying heating from the bottom and gentle hot wind from the top. The solvent is immediately expelled and reflow inhibited. This method succeeds for polymers and small molecules. Uniformity is within 10% for 5 cm by 5 cm area with a mean value of tens of nanometers for both organic light-emitting diode (OLED) and solar cell structure with little material waste. For phosphorescent OLED 25 cd/A is achieved for green, 15 cd/A for orange, and 8 cd/A for blue. For fluorescent OLED 4.3 cd/A is achieved for blue, 9 cd/A for orange, and 6.9 cd/A for white. For OLED with 2 cm by 3 cm active area, the luminance variation is within 10%. Power conversion efficiency of 4.1% is achieved for polymer solar cell, similar to spin coating using the same materials. Very-low-cost and high-throughput fabrication of efficient organic devices is realized by the continuous blade-only method. (C) 2011 American Institute of Physics. [doi:10.1063/1.3636398]
Multilayer rapid-drying blade coating for organic solar cells by low boiling point solvents
(2014-06-01)
Chen, En-Chen
;
Tsai, Pei-Ting
;
Chang, Bo-Jie
;
Wang, Chun-Ming
;
Meng, Hsin-Fei
A bulk heterojunction organic solar cell with poly(3-hexylthiophene) (P3HT) as the donor and (6,6)-phenyl-C61-butyric acid methyl ester (PCBM) as the acceptor is deposited using blade coating on a hot plate at 80 degrees C with hot air of 70 degrees C applied from above. In contrast to the 30 min of conventional dichlorobenzene solvent annealing, the rapid-drying blade coating forms a dry film in 1 s. The fabrication throughput is substantially enhanced. The blade-coated film has a smoother surface roughness of 3.5nm compared with 10.5nm for solvent annealing; however, the desired phase separation in the 50nm scale forms despite the rapid drying. A single layer solar cell exhibits power conversion efficiency of 4.1% with blade coating in chlorobenzene, which is the same as solvent annealing device. A multilayer device with carrier blocking layers fabricated entirely of the less toxic toluene also exhibits efficiency of 4.1%. (C) 2014 The Japan Society of Applied Physics