Strengths and weaknesses of finite element modeling deep hole drilling as compared with beam and column equations

Abstract

Deep hole drilling has been studied mainly experimentally in the past. Recently, some theories using beam or column equations have been proposed, which involved complicated mathematical efforts. This work analyzed deep hole drilling by a finite element model (FEM). Results of modal analysis on the established FEM were compared with results from Euler beam equations. Further analysis showed that the FEM could also predict straightness deviation as did the column equation. In addition, FEM could analyze the effects of variable support distance which neither beam nor column equation could. Other analysis results are also presented. The results in this study showed the strength and weakness of the FEM.